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Light Induced Fluorescence Sensor
 Light Induced Fluorescence (LIF) Sensor

As a valuable new analytical process technology, the LIF Sensor was designed for process cleaning validation, liquid applications and blend uniformity endpoint monitoring.

The advanced technology of the LIF Sensor has enabled real-time monitoring of fluorophore solutes via intrinsic fluorescent sensing in the solid state that has not been previously possible. The LIF Sensor provides remarkable sensitivity, a wide dynamic range, and low detection limits, resulting in improved product quality by reducing process upsets, lower annual product waste, improved root-cause analysis during manufacturing quality incidents often common within the pharmaceutical industry, improved process efficiency by reducing manufacturing processing time, and improved operator safety via an in-line approach.

Since fluorescence is approximately 1,000 times more sensitive than absorbance spectroscopy, the LIF Sensor can accurately measure residual Active Pharmaceutical Ingredients (APIs) in both rinse water and directly on surfaces. This field analysis capability provides near real-time cleaning validation and eliminates the need to swab and send samples to the lab for High Performance Liquid Chromatography (HPLC) analysis, which can take days, or even weeks.

Easily adaptable to different types of pharmaceutical blenders, the LIF Sensor’s integral positional sensor can determine the X-Y axis rotation of a bin blender or the Y-Z rotation of a V-blender. The small, self-contained design and multifaceted mechanical and automation attributes provide for a robust sensor that is field deployable across a wide range of manufacturing scenarios.

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Benefits:

  • Generates process knowledge leading to better process control
  • Reduction in cycle time due to process understanding
  • Improved operator safety by reducing operator exposure during sampling
  • Adaptable to many pharmaceutical unit operations including blenders, mixers, reactors, and CIP skids
  • Reduced cleaning cycles and rapid equipment turnaround times
  • Can be cart mounted for portability for cleaning assurance testing

LIF Sensor Image Gallery

  • LIF Sensor Front
  • LIF Sensor Front
  • LIF Sensor Back Cover
  • LIF Sensor Back Uncovered
  • LIF Sensor Bottom/Probe
  • LIF Sensor Attachment Covered
  • LIF Sensor Attachment Uncovered


LIF Sensor Specifications

OPTICAL COMPONENT

Optical Method
Fluorescence
Light Source
Multiple LEDs
Detector Photomultiplier Tube (PMT)
Optical Window Material
Sapphire
Window Sealing Material
FDA Class VI Silicone
SENSOR SPECIFICATIONS

Probe Insertion Length
Sanitary Mount or Probe Mount; 3", 6", or 12"
Probe Body Diameter
1"
Probe Body Material
316 Stainless Steel
Electronics Housing Length
10.25"
Electronics Housing Diameter
2.5"
Electronics Housing Material
316 Stainless Steel
Operating Temperature
41 to 122°F (5 to 50°C)
Storage Temperature
-4 to 122°F (-20 to 50°C)
Onboard Data Logging
Up to 30 Minutes of Process Data
LIGHT EMITTING DIODE (LED)

Type
UV or Visible LED
Center Wavelength
XXX nm (230-880nm)
Lifetime
Up to 10 Years
BATTERY SPECIFICATIONS

Power Supply
Internal NiMH Rechargeable Battery Pack
Voltage
7.2 Volts (Nominal)
Lifetime
4,000 Hours
WIRELESS EMBEDDED DEVICE (OPTIONAL)

Connectivity
Ethernet and 802.11 WLAN
Range
100 Feet (Indoors)
Antenna
2.45 GHz

LIF Sensor vs. NIR Sensor Comparison

FEATURE / BENEFIT
LIF SENSOR
NIR (Near Infrared) SENSOR
Cleaning Validation
Yes
No
Provides Accurate Estimation of APIs
Yes
Yes
Sampling Rate
Sub Milliseconds (Fast)
Milliseconds (Slow)
Detection Level
Parts Per Billion (ppb)
Parts Per Thousand
Compact Form Factor
Yes
No
Price
Low
High

Whatever your needs, simple or complex, standard or original design, we welcome your inquiry.
Please feel free to Contact us or call a customer service representative at 636.926.8900.

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